Welding (C-60) · Lesson 3 of 6

Welding Ventilation, Toxic Metals, and Coated Surfaces

"Welding Ventilation, Toxic Metals, and Coated Surfaces" is lesson 3 of 6 in the Welding (C-60) Learning Hub. It opens with "Two Sets of Rules With Nearly Identical Wording" and works through 5 short steps, then a worked example you can check yourself against.

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Steps in this lesson

  1. Two Sets of Rules With Nearly Identical Wording
  2. Indoors, Local Exhaust Comes First
  3. Toxic Base Metals, Fluxes, and Coatings in Enclosed Spaces
  4. Coatings: Test First, Then Strip 4 Inches
  5. Four Things Never to Do

The worked example in the course applies this lesson to a realistic job in 5 steps, from "Welding galvanized hanger brackets inside the enclosed room" through "A beam has a coating that gives off toxic fume when heated".

What you'll be able to do

  • Explain the main idea of "Welding Ventilation, Toxic Metals, and Coated Surfaces" in plain language you can use on the exam.
  • Apply this step with confidence: "Toxic Base Metals, Fluxes, and Coatings in Enclosed Spaces".
  • Apply this step with confidence: "Coatings: Test First, Then Strip 4 Inches".
  • Apply this step with confidence: "Four Things Never to Do".
  • Test yourself on the worked example and the quick-check quiz inside the classroom.
Welding Ventilation and Coated MetalsSTRIP BAND, TOP VIEW10 in stripped band4 in2 in4 incoating left in placestripped to bare steelarea of heat applicationWHICH RULE APPLIES1Galvanized hanger, enclosed roomZinc: local exhaust, 8 CCR 1536(b)(1)(G)2GMAW on stainless steelLocal exhaust, 8 CCR 1536(b)(1)(H)3Toxic coating on a beamStrip 4 in or supplied air, 8 CCR 1537(c)4Degreaser 120 ft from a GMAW arcUnder 200 ft: not allowed, 8 CCR 4853(a)5Oxygen to cool the welderNever allowed, 8 CCR 1536(d)Band 4 + 2 + 4 = 10 in; 10 in x 144 in run = 1,440 sq in = 10 sq ftIndoors: local exhaust, 100 lineal ft/min at the welding zone (8 CCR 1536(a))Sources: 8 CCR 1536, 1537, 4853; 8 CCR 5150 (shops); 29 CFR 1926.353 and 1926.354CC
The diagram for this lesson, exactly as it appears in the Learning Hub.

The first steps of this lesson

Step 1: Two Sets of Rules With Nearly Identical Wording

Welding on a construction site falls under the Construction Safety Orders: 8 CCR Section 1536, "Ventilation Requirements for Welding, Brazing, and Cutting," and Section 1537, "Welding, Cutting, and Heating of Coated Metals." Welding in a fixed shop falls under the General Industry Safety Orders: Section 5150, "Ventilation and Personal Protective Equipment Requirements for Welding, Brazing and Cutting." Both point to the exposure limits in Section 5155 (see the TWA lesson). Know which one governs your job, and use the right section number.

Step 2: Indoors, Local Exhaust Comes First

Section 1536(a) and Section 5150(a) say indoor welding shall use local exhaust systems providing a minimum air velocity of 100 lineal feet per minute in the welding zone. If local exhaust is not feasible, (a)(1) requires mechanical dilution ventilation sufficient to keep exposure below the Section 5155 limits. If neither is feasible, (a)(2) requires respiratory protective equipment. Only the shop rule, Section 5150(a)(3), adds that when workplace monitoring records clearly show the Section 5155 levels are not exceeded, neither mechanical ventilation nor respirators are required.

The remaining 3 steps, the worked example and the quiz are in the course. This is a preview. The full lesson, with the step-by-step explanations, a worked example and a quick-check quiz, is inside the classroom.

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